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With 512MB of RAM you could run into problems even with a smaller Knoppix ISO.
An alternate solution could be to use the cheatcodes tohd and fromhd instead of toram.
tohd stores the Knoppix DVD/CD...

Remastering information:
http://www.knoppix.net/wiki/Knoppix_Remastering_Howto
http://www.knoppix.net/wiki/Main_Page

It would be a lot easier if you fond a 7.0.1 CD to remaster than a 7.0.1 DVD....

You know you can install programs by starting Synaptic from the menu?

This could work.

Edit /etc/inittab:


# 1:12345:respawn:/bin/bash -login < /dev/tty1 >/dev/tty1 2>&1
#1:12345:respawn:bash -login </dev/tty1 >/dev/tty1 2>&1
#2:12345:respawn:bash -login...