I know everyone has probably heard this one but it hasn't been posted in a while so I thought I'd bring the topic back up again to see if anyone has any new answers on it. Using the knx-installer, I install Knoppix to the hard drive (all in the root partition initially since it won't let you install it on individual partitions.) Make sure all the partitions I need have been partitioned and corresponding file systems created. Mount them, copy all of the information using cp -Rp from each directory in / to the actual file system created, rename everything, delete the old directories and edit /etc/fstab to reflect the changes. Reboot the system, everything works great! Now, during the shutdown /usr won't unmount cleanly, I get the above reported error. During boot up of course that file systems journal needs to be recovered every time making for a longer boot time and very annoying problem.

Knoppix 3.3 using Ext3 file system.

Anybody have any ideas on how to fix it?