Knoppix Disk Image stops @ 96%

[Phatcat]

II tried to create one for 10 MB. It worked.

So I used DMA acceleration and tried it for 30gig.
It stopped responding at 96 procent as asual so here is post.txt

+ dmesg
+ tail -30
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
FAT: Filesystem panic (dev hda1)
    fat_get_cluster: invalid cluster chain (i_pos 2625)
NTFS driver 2.1.22 [Flags: R/W MODULE].
NTFS volume version 3.1.
Adding 2097140k swap on /dev/hdb5.  Priority:-1 extents:1
NET: Registered protocol family 17
NET: Registered protocol family 10
Disabled Privacy Extensions on device c03702e0(lo)
IPv6 over IPv4 tunneling driver
eth0: no IPv6 routers present
Warning: /proc/ide/hd?/settings interface is obsolete, and will be removed soon!
+ scanpartitions

Thanks for your efforts so far