Try:I have used the install from the text install on the CD and both options from the menus in graphics mode and allowed the installation to sort out its own partitioning.
- Create with 'Preferences=> Gparted': Partition #1, maximum size, unformatted
- Select 'Knoppix=> Install Knoppix to flash disk' (not "experimental version"!)
- Select as desired target device the flash device
- Answer "Format partition?" with "Yes"
- Let Knoppix create an "Overlay"-file


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